Tuesday, February 23, 2010

New Order placed

I decided to go for the A/C straight off the bat. I've ordered the 14,000BTU compressor and 2.5kw AC inverter by Masterflux through EVworks.

http://www.evworks.com.au/index.php?category=11

Also got them to send me one of their fuel gauge meter things I mentioned in an earlier post.

Update on the welder

As I mentioned in a previous post I have been having issues with my new Miller Electric Diversion 165 welder. I've been in contact with the company whom I bought it from and they have, in turn, been in contact with the manufacturer. Turns out that the first batch of Diversion 165s will only work on 60Hz AC supplies whereas the ones manufactured later will work on either 50 or 60Hz.

Long story short the manufacturer Miller Electric have decided to send me one of the new models and told me to keep the one I have now for parts! Thanks Miller!

Can't wait to start TIG welding some scrap in preparation for battery boxes :)

New Toy

I've been a little distracted lately..

2009 Suzuki Gladius (650cc twin)

Mmm.. black :)

New arrivals

EV Power Battery Management System Master Unit


Another shot of the BMS


BMS Cell modules


3 of the 45 Sky Energy SE180AHA Batteries


The rest of them..



Engine crane


4kw Fluid heater


1200A 50mV shunt (for Cycle Analyst)


Vacuum Pump


DC/DC Converter


Power Cable - Fat 95mm^2


Conduit - Regulation Orange

Sunday, February 7, 2010

Exciting week

Parts expected to arrive this week are:
  • Batteries
  • BMS
  • Vacuum pump
  • Fluid heater
  • Power cable, conduit, crimpers, lugs, warning stickers
  • DC-DC Converter

Exciting!

Engine removal in a FWD car

It seems that removing the petrol engine requires removing the drive axles first which in turn requires some of the steering/suspension parts to be removed.

I've ordered a tool to enable me to disconnect the lower control arm from the steering knuckle. Once I receive it progress on engine removal should continue as planned.

http://cgi.ebay.com.au/21315-GRIP-BALL-JOINT-REMOVAL-INSTALL-SERVICE-KIT_W0QQitemZ170430824233QQcmdZViewItemQQptZAU_Car_Parts_Accessories?hash=item27ae77ff29

Using the existing fuel gauge as a battery meter

I just found this:

http://www.evworks.com.au/index.php?product=171

It measures the current flowing through your traction cables. Measuring current along with time gives you Ah used. This works on the same principle as the Cycle Analyst I will be using however it has one really neat feature.. It is designed to connect to an existing fuel gauge.

What does all this mean? It means I can use the existing fuel gauge in the dash as a battery charge meter!

The plan is to have the car look as stock as possible on the inside, utilising all existing gauges (speedo, tacho, fuel gauge, engine warning light and battery light). But at the same time I will have more accurate gauges showing pack voltage, current, motor current etc. all hidden away in the glovebox.